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effective factors in steam boiler efficiency

Product Thermal Capacity: 1 - 20 t/h

Working Pressure: 0.7 - 2 Mpa

Available Fuel: Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc.

Available Industries: Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc.

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Introduction of WNS gas / oil fired steam boiler:

WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.

Technical advantages:

1. Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.

2.Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.

3. Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.

4. Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.

Boiler Blowdown Considerations - Clayton Industri

Make-up water TDS Level: 300 ppm Boiler Efficiency: 80% Make-up water temperature: 60°F Steam pressure: 125 PSIG % of Make-up: 100% Hours of operation per day: 16 hours per day TDS level in conventional boiler: 3000 ppm Days of operation per year: 312 days per year TDS level in Clayton feedwater: 6500 ppm Cost of natural gas: $4.00 per MMBTU Average boiler load: 300 BHP

5 Factors Killing Your Industrial Boiler Efficiency & What

Excess Air Effect on Industrial Boiler Efficiency. All combustion burners require some degree of …

BOILER EFFICIENCY GUIDE - Cleaver-Broo

Excess Air Effect on Industrial Boiler Efficiency. All combustion burners require some degree of … key factor is fuel usage or boiler efficiency. Boiler efficiency, in the simplest terms, represents the difference between the energy input and energy output. A typical boiler will consume many times the initial capital expense in fuel usage annually. Consequently, a difference of just a few percentage points in boiler efficiency between units

3 Factors to Consider When Choosing an Industrial Boil

Apr 04, 2017· Boiler selection plays an important role in maximizing the overall efficiency of an industrial facility. When choosing an industrial boiler, its important to consider the specific requirements of the application it will be used in, as these requirements will dictate 1) the type/design of boiler that is appropriate, 2) the fuel/heat source that should be Keep reading

Factors affecting Boiler Efficiency in Thermal Power Pla

File Size: 296KB Jan 04, 2018· 1. Factors Affecting Boiler Efficiency Effect of Air Circulation on Boiler Efficiency (Radiation & Convection Losses) APARNA V 2. Boiler Efficiency Boiler Efficiency is a term which establishes a relationship between energy supplied to the …

Steam boiler fuel to steam efficiency Clayton Therm

Fuel-to-Steam Efficiency Is the most important because it is a measure of the energy that is converted to steam and that is, after all, the reason a user installs a steam boiler – to produce steam. Fuel-to-Steam efficiency is equal to combustion efficiency less the percent of heat losses through radiation and convection. For example, as in

Industrial Boiler Efficiency Calculation & Facto

What is combustion efficiency in steam boiler?Managing your boiler with the best amount of excess air will reduce heat loss up to the mass and enhance combustion efficiency. Combustion efficienWhat are the factors of combustion efficiency?The thermal efficiency and combustion efficiency of a condensing device will be different. The only way to determine the exact thermal efficiencyWhat are direct and indirect efficiencies in boiler?The overall boiler efficiency relies on many parameters apart from combustion and thermal conductivity. These other parameters include ON-OFF damag The Importance of Boiler Efficiency. Understanding boiler efficiency, also known as fuel-to-steam efficiency or fuel-to-water efficiency, can have an economic impact on your business’ operations. To put it simply, the more efficient that your boiler is, the less you will spend on fuel.

PEOPLE Boiler Efficien

HVAC HESS Heating, Ventilation & Air-Conditioning High Efficiency Systems Strategy. 234. Boiler Efficiency. Figure 4: Modular condensing boiler arrangement installed at 4 Mort Street, Canberra. Other Factors to Consider. Flues. Condensate from condensing boilers contains carbonic acid (H. 2. CO. 3) which has a pH of 3. Significant condensation

Determining & Testing Boiler Efficiency for Commerci

ongoing over the life of the equipment and are driven by fuel costs, fuel-to-steam efficiency and maintenance costs. Even with economical fuel costs, the selection of a high efficiency boiler will result in substantial cost savings. A boiler installation costing $200,000 can easily consume over $1,000,000 in fuel every year it operates.

Improving Boiler Efficien

Improving Boiler Efficiency. Your boiler probably accounts for the majority, if not all, of your heating fuel bill. If you tend to budget a fixed dollar amount for this fuel bill, you may be interested in knowing that most boiler systems are, at best, 85% efficient with an average efficiency of only 65% to 75%.

“CASE STUDY ON EFFICIENCY OF BOILER AND FACTORS

the deviation of boiler efficiency from the best efficiency and target problem area for corrective action. The boiler efficiency by “Losses Method” or “Indirect Method” can be calculated by considering a varied number of factors such as unit load, feed water flow at economizer inlet, dry bulb temperature,

Boiler Efficiency Improvement & Heat Loss Explained

Boiler Efficiency Improvement Steps: After Analyzing heat losses in industrial boilers, boiler engineers or technicians can help you to increase your boiler efficiency by 6% – 10%.. Here are the few boiler efficiencies boosting steps listed below:. Complete combustion of fuel so that no unburnt is left behind is a good practice and will add to the boiler efficiency.

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zhulin@zozen.com

No. 76, Xin Da Road, Zhou tie Town, Yixing, Wuxi, China

0086-510-68530066, +86-13506151292

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