Product Thermal Capacity: 1 - 20 t/h
Working Pressure: 0.7 - 2 Mpa
Available Fuel: Nature gas, coke oven gas, biogas, methanol, liquid propane gas, diesel, heavy oil, light oil, crude oil, etc.
Available Industries: Heat supplying, chemical, food, textile, printing and dyeing, cigarettes and tobacco, fodder, pharmacy, building materials, brewery, rubber, hospital etc.
WNS series horizontal internal combustion boiler is a boiler shell type 3 passes wetback oil/gas fired boiler. After fuel is being atomized by burner, flame is full of the wave furnace and transfer heat via furnace wall, this is 1st pass; the high temperature smoke is collected in reversal chamber and then enters 2nd pass which is grooved tubes bundle area; after heat convection, air temperature gradually falls and goes to front smoke box and turn to 3rd pass, which is smooth tubes bundle area, and then enters chimney passing back smoke box and exhausted to the atmosphere.
1. Digitized manufacture
The key part such as material cutting, rolling, drilling are proceeded by advanced CNC machining process to reduce the assemble stress and extend boiler working lifetime.
The front and back smoke chamber plates are cut by CNC plasma cutting machine and looks tidy and beautiful.
2.Easy operation and maintenance
Fully automatically operating, with automatically adjustment and protection of burning, water level, temperature and steam pressure.
3. Longer working life
Smoke tube and tube sheet connection is expanded first to eliminate the gap between them, then adopt automatic argon arc welding to relief the stress and expand boilers working life.
Longitudinal and girth joint adopt advanced automatic submerged-arc welding for good welding quality. All longitudinal and girth joint will have 100% radiographic inspection.
Fin tube us ND steel or stainless-steel material which avoid low temperature corrosion.
Inspection procedure point is set up to guarantee the sequence of expanding and welding, avoid cracking of the tube sheet holes.
4. Less fuel consumption
High quality aluminum silicate fiber is used with fire clay insulation, to control the boiler body temperature below 45℃ to control heat lost.
Sufficient steam storage room and heating area makes boiler to generate high quality steam and high thermal power.
Condenser is added to reuse the waste heat of the exhausted smoke to increase feeding water’s temperature and reduce emission temperature, which can increase the thermal efficiency above 98% and save operating cost.
A correctional institution in the US awarded Indeck a contract for the supply of a Heat Recovery Steam Generator (HRSG) system with auxiliary equipment to generate steam from waste gas. The Incline HRSG reclaims waste heat from a Centaur 40 gas turbine and supplies 19,200 PPH / 135 PSIG steam to the prison for heating and process users.
Waste heat boiler design. Waste Heat Recovery boilers are designed to recover heat from waste flue gases from DG exhaust, Furnace exhaust, Kiln exhaust, incinerator exhaust etc. to produce steam or hot water based on the application requirements of the plant.
RENTECH Boiler Systems offers a full range of custom designed waste heat recovery boiler systems to meet your most demanding project requirements. RENTECH is an American boiler manufacturer known for its ability to provide custom engineered solutions for a wide variety of applications.
2. Waste heat recovery systems. Waste heat recovery methods include capturing and transferring the waste heat from a process with a gas or liquid back to the system as an extra energy source .The energy source can be used to create additional heat or to generate electrical and mechanical power .. Waste heat can be rejected at any temperature; conventionally, the higher the temperature, the
WASTE HEAT RECOVERY BOILERS. TBWES provides energy solutions to utilise waste heat from various processes and applications to improve overall energy balance in ferrous metals, non-ferrous metals, cement, refinery, chemical, oil & gas, glass and other sectors.
~Yoshimine waste heat recovery boiler ~ Actual evaporation per 1000 Nm3/h of gas quan tity Gas tem peratu re diffe renc e of boiler out/in let Ac tual evaporation per gas quant ity 600kg/h 500 400 300 200 100 0 200ºC 400ºC 600ºC 800ºC 1000ºC 1200ºC Rem ar ks: 1.Gas spe cific heat s hould be 1423 J/Nm 3 ºC,a nd heat rad iation loss s hou
Superior Boiler offers waste heat recovery boilers in three basic designs to provide the greatest flexibility of any manufacturer in selecting a unit that is designed to meet the specific requirements of each application. Boiler designs are customized for specific job conditions to provide optimum performance and maximum energy savings.
Heat absorbed by water = 0.95 Vs(t 1 − t 2)MJ s −1,. t 1 and t 2 = temperature of hot gases before and after the W.H. boiler, °C.. Total heat as steam = sensible heat in feed water + heat absorbed by water in boiler. In good practice t 2, the temperature at which the flue gases leave the boiler, may be reduced to ca.50 K above the temperature of the water in the boiler.
Cut costs and limit CO2 generation. 50% of your main engine’s fuel energy goes to heat flow. Alfa Laval’s Aalborg technology maximizes waste heat recovery from all sources, benefitting your bottom line and the environment – without compromising onboard safety.
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